Friday, May 30, 2014

Current Biochar Research in Peru

Villa Carmen: Asociación para la Conservación de la Cuenca Amazónica



Field parcels at Villa Carmen biological research center



Bamboo biochar in 55 gallon drum design


Bamboo biochar samples



At Universidad Nacional Agraria La Molina, the pulp and paper lab is studying the potential for biochar made from waste streams in the wood industry:

The kiln with added vapor condenser and gas capture

Activated Carbon Machine


Condensed Tar from Pyrolysis Reaction





Cientifica del Sur

Students working with biochar as a soil amendment for agriculture and also to absorb and immobilize Mercury in contaminated soils.

Topara Organic

A diversified farm in Chincha, Peru that is looking for a way to add value to the 50 tons of pecan nut shells it generates every year.










Iquitos Cookstoves
A group of Australian researchers carried out a project in collaboration with the Ministry of the Environment (MINAM) and the Institute for Research on the Peruvian Amazon (IIAP)  to distribute biochar producing cookstoves in the tropical city Iquitos.  The stoves are designed to run on any waste biomass and are shown to reduce the amount of particulate matter generated during combustion.

A stove in action

Demonstration at the IIAP facility.


Guadua Bamboo: "Paca"




A map of the extensions of bamboo in SW Amazon with light green and dark pink indicating living stands and recent mass mortality from gregarious flowering, respectively.



Just a few of the 28 species of Guadua that have been documented in Peru:





Truck headed for Cusco where Guadua stems are used as rafters


Mushrooms sprouting on decomposing Guadua stems

Small wasp feeding on Guadua sap



The Kosñipata Valley: Preincan History, Andean Colonists and Globally Significant Biodiversity



Smallholder Agriculture and the Manu NP Buffer Zone

Kosñipata Valley context
Preinca Matsigenka and Harakmbut, Inca colonization and coca farms, European rubber barons in the 19th century, sugar haciendas, 1955 completion of road to Pilcopata, Velasco's agrarian land reform (1969),  timber boom,  present day pineapple, rice, plantain and yuca production, some wild bamboo harvested for Cusco construction, ecotourism to Manu and elsewhere, future completion of road improvements and connection to national electric grid.



Road leading down to Pilcopata, Atalaya, Salvación, Shintuya, and Boca Manú.  The road was first surveyed in 193? by a Swedish engineer.  Completed in 1950's with a resultant surge in colonists.



Landslide on said road.  The road is currently being improved to prevent such occurrences and allow for more and heavier traffic which will bring new opportunities for easier access to agricultural markets, greater ability to extract timber, and increased flow of tourists to Manu and ecolodges.  The road improvement market is coupled with the extension of power lines to connect the towns to the national grid.  Currently the valley is supplied by a municipal hydroelectric plant that provides




Colonos











Santa Rosa de Huacaria


Peru: The Economy from an Airplane Window






FAO Production Numbers (metric tons)

Sugar cane 9,854,961
Potatoes 3,814,373
Rice, paddy 2,831,374
Plantains 2,007,284
Maize 1,541,195
Cassava 1,240,121
Onions, dry 724,042
Mangoes, mangosteens, guavas 457,774
Maize, green 408,181
Oranges 394,573
Asparagus 335,209
Pineapples 310,566
Oil, palm fruit 291,802
Grapes 280,468
Coffee, green 264,605

OSINERGMIN (Peruvian energy regulator)

Of the actual electricity generation, 61% is from hydro, 34% from natural gas and 5% coal and oil.

42 hydro stations with 3.1 gigawatts of nameplate generating capacity
23 thermal stations with 3.3 GW of nameplate capacity

UNDATA Export numbers

In 2012 Peru Exported:
$13.4 B of metal bearing ores
$10.2 B of precious metals, principally gold from hard rock veins in the Andes and alluvial deposits in the Amazon.
$5.4 B of crude oil  from fields in Loreto and natural gas from Camisea
$3.2 B of prepared and processed foods
$2.8 B of copper
$2.8 B of vegetable products
$2.1 B of textiles, fibers and apparel
$0.7 B of fish and crustaceans, mainly anchovies that feed in the cold rich waters of the Humboldt current
$0.5 B of zinc
$0.16 B of wood and wood products

Ag Exports




Trade Partners:

Imports
Total:  $42.27

United States     $8.0 B
China     $7.8
Brazil     $2.6
Ecuador   $2.0
Argentina  $1.9

Exports
Total: $45.95

China     $7.84
United States  $6.5
Switzerland   $5.0
Canada  $3.4
Japan  $2.6


World Bank


MINAG

Deforestation numbers for all of Peru (hectares)
1975 5,642,447
1985 6,948,237
2000 7,172,554

Agricultural surface area numbers (hectares)

1975 12,200,925
1985 7,895,237
2000 11,285, 334

Madre de Dios: Infrastructure Development, Agricultural Frontier, Extractive Activities, and Ecosystems

Madre de Dios

Overview
According to the Peruvian National Statistical Agency (INEI)
85,301 square kilometers
130,876 Inhabitants

According to Central Bank of Peru the economy in Madre de Dios totals 245 million USD or $1,884 per capita

The economy is represented by the following sectors:
71M (28%) mining
44M (17%) "other services"
29M (11%) commerce
28M (11%) government services
23M (9%) Agriculture, forestry, fishing and hunting
15M (6%) Restaurants and hotels

Of the agricultural production

26% of the value is from brachyaria grass for cattle
18% is plantain production
16% is corn


Gold-mining: Formal, Informal, and Illegal

Price of gold rose from ___ per ounce in ____ to a peak of ___ in ____driving 50,000 hectares deforested over the last decade.

Mercury is spilled during production of mercury gold amalgams and enters the aquatic ecosystem where it is converted by sediment dwelling bacteria into toxic methylated mercury.  Once it enters the food chain and undergoes the process of biomagnification it poses a special threat to human health through degradation to the nervous system.  In order to free the gold from the amalgam it is burned to vaporize the mercury.  This process is conducted in the mining zones or in Puerto Maldonado and is another source and vector for mercury to enter the human nervous system.  The rapid and unregulated wealth generated by legal and illegal mining, suspected participation of mafia-like elements and narco-traffickers, and inability of the state to establish order has led to a lawless zone in which human trafficking, prostitution and bonded labor are commonplace.

According to the Ministry of Mining and Energy formal mining produced 16 tons of gold in 2013.


Swidden Agriculture: Slash and Burn



Interoceanic highway and the completion of the _____ Bridge




The agriculturalist: 6,641 farms that are titled 660,000 hectares of land of which 44,000 are devoted to annual crops such as yuca, corn, pineapple, rice and beans.

According to the 2012 Agricultural Census
    hectares of abandoned and fallow land
    % use herbicides
    % use chemical fertilizers
    % own or rent tractors



MINAG

Agricultural land
1975 - 194,405
1995 - 80,876
2000 - 274,197

Deforested land
1975 - 45,501
1995 - 80,876
2000 - 203,879

INEI

Of the 23 million USD of agricultural production
26% is from brachiaria grass for cattle
18% is plantain production
16% is corn


Selective logging: positive and negative impacts.


It's not all bad news: Brazil nut concessions & Ecotourism


Manu-Tambopata Biological Corridor



Land use mosaic embedded in forest matrix.  Part of larger Vilcabamba-Ambore Mega-Corridor

Husks, Hulls, and "Waste": Other Opportunities for Biochar in Peru

Other Feedstocks of Interest in Peru

Mixed Biomass from Slash and Burn


Brazil nut shells


Sawdust at Timber Mills


Bagasse at Sugar Mills


Rice Hulling Mills


Brewery Spent Grain


Chicken Houses


Dairy Houses


Palm Oil Empty Fruit Bunch


Jatropha Press Cake

Thursday, May 29, 2014

Pyrsolysis Unit Construction and Site Preparation: Update 1


Production is officially underway on what is unofficially (though most likely) the largest biochar kiln in Peru!  Though we are in the running with operations like this one in Pucallpa:



Square Steel tube frame construction: a comparison of notes to ensure that everyone is on the same page as far as dimensions and placement.  Measure twice, cut once!




First cuts to the steel bar.



Chuco takes a quick break to calm the vicious guard dog.





Materials acquisition for material feed crate, exhaust and exterior sarcophagus


-Ceramic Insulation ordered and delivered
-Stainless steel ordered
-High Pressure fan ordered
-Suppliers for Jockey wheels and water-pump issued proforma invoices.
-Steel for Exhaust and flare quoted
-Steel for outer skin quoted

Game-planning for visits to potential suppliers
AirTec - High pressure fan supplier

Aislamiento Peru - storeroom with ceramic insulation

Polimetales - Specialty stainless steel supplier



Arrival of Australian Engineer and Final Assembly
-Engineer to arrive after midnight on the 10th of June.  Assembly to begin on the 12th.


Transport and Logistics
- Have quotes from a few companies, biggest challenge: getting the shipment through the curved tunnel on the carretera a Manú...


Site prep and Raw Material Procurement at Villa Carmen
Bamboo harvest last October



Recently harvested bamboo, enough to cycle the machine 10 times.


Demarcating the footprint of facility on recently cleared lands with rock quarry in the background:





Peruvian Pyrolysis Unit

Australian Designed Domestically Fabricated Biochar Machine

Basic design and capabilities
Stationary steel cart with mobile sarcophagus made of stainless steel, ceramic insulation and mild steel.
Pipework and ducting to capture and combust gas and vapor byproducts.
Centrifugal fan for high pressure air for fire box, water pump and nozzles to regulate pyrolysis reaction.
Multi-feedstock capability with chamber volume of 4.5 cubic meters at ~200-400 kg of biochar per meter.
8-12 hours to complete cycle and quench finished biochar.



Construction Calendar Biochar Kiln:

May 27th- June 5th:  Frame metal cutting and assembly
June 4th - June 10th:  Exhaust and Flare assembly
June 11th - June 15th:  Assembly of Final Unit


Project Site: Estación Biológica Villa Carmen

Site Overview

Kosñipata Valley context
Preinca Matsigenka and Karakmbut, Inca colonization and coca farms, European rubber barons in the 19th century, sugar haciendas, 1955 completion of road to Pilcopata, Velasco's agrarian land reform (1969),  timber boom,  present day pineapple, rice, plantain and yuca production, some wild bamboo harvested for Cusco construction, ecotourism to Manu and elsewhere, future completion of road improvements and connection to national electric grid.


Experiments at VC
-Effects of different biochar application rates on agronomic efficiency, net primary productivity, and chemical composition of annual crops (yuca, corn), perennial crops, and bamboo plantation
-Potential to add value to raw biochar through microbial inoculation, nutrient impregnation, aging with compost.
-Other uses of bamboo biochar: filtration and wastewater treatment, animal feed supplement, tree nursery potting mix, substrate for hydroponics.


Other Experiments

Manuani Restoration Forestry
Ochroma, Schizolobium, Erythrina, etc

Potential to Prevent Entry of Mercury into Aquatic food chain

China Research Trip

Chinese Tea plantations and factory

Potential application of Chinese biochar.



Conventional Chinese Charcoal production



Drying Equipment Factory

Sample machine at appropriate scale for Peru pilot


Industrial system for Korean swine mortality



Biochar and Bamboo Vinegar
agricultural applications
reclamation of contaminated crop lands (cadmium, selenium, mercury [unfettered coal])
avoided burning of rice straw in an already unsafe particulate matter air quality

Biochar Plastics

for conventional plastics and agricultural mulch





Bamboo

Management and yields






Lianyungang Renewable Energy Research Center





Fluidized bed continuous flow pyrolysis reactor



Coal gasification




Food